Systems Integration

Box Build & Electromechanical Assembly

From bare board to finished product. Matrix Corp's turnkey box build assembly integrates wiring harnesses, enclosures,
displays, and subsystems — assembled and tested in-house and shipped ready to deploy. One partner manages your full
electromechanical build, simplifying your supply chain across Wisconsin and Illinois.

Overview

What Is Box Build Assembly?

Box build assembly — sometimes called systems integration or final assembly — is the process of taking a completed printed circuit board assembly (PCBA) and integrating it into a finished, deployable product. Where PCB assembly stops at the populated board, box build continues: mounting the board into an enclosure, adding wiring and cable harnesses, installing displays, switches, power supplies, and connectors, and integrating any sub-assemblies into a complete working unit. In short, PCB assembly produces the board; box build produces the product. A box build can range from a simple board-in-a-case to a complex rack or cabinet with multiple PCBAs, electromechanical components, and embedded software — fully tested and ready to ship to your customer or deploy in the field.

Industries That Rely on Box Build

Industrial equipment, medical devices, telecommunications, instrumentation, and commercial electronics — anywhere a
finished, tested electromechanical product needs to ship ready to use.

Capabilities

What's Included in a Box Build

Every capability is built to deliver precision, compliance, and reliability — from first build through final shipment.

PCBA integration

mounting and connecting one or more printed circuit board assemblies

Enclosure Integration

PCBA installation into metal or plastic enclosures — with mechanical assembly, fasteners, and hardware included.

Wiring & Cable Harnessing

Custom cable harness fabrication and installation — built in-house to your assembly specifications.

Component installation

Power supplies, displays, interfaces, and connectors — all mounted, wired, and integrated into the final system.

Subsystem integration

combining multiple assemblies into a complete system

Final System Testing

Every completed unit undergoes functional quality checks before shipment — nothing ships untested.

Labeling & Documentation

Custom labeling, serialization, and full assembly documentation — traceability from component to finished product.

Scalable Volumes

Our box build process is optimized for repeatability, scalability, and consistent build quality — from early prototypes through full production runs.

The Box Build Process

  1. Requirements review — we work from your bill of materials, assembly drawings, and test procedures.
  2. Component & material sourcing — turnkey procurement of enclosures, hardware, cables, and parts.
  3. Sub-assembly build — harnesses, board assemblies, and modules prepared.
  4. Integration — all elements assembled into the final enclosure or chassis.
  5. System test — functional testing of the complete unit against your spec.
  6. Final inspection, labeling & packaging — ready to deploy.

Have Questions?

Frequently Asked Questions

What's the difference between PCB assembly and box build assembly?

PCB assembly produces a populated circuit board. Box build assembly integrates that board into a complete, finished product — adding enclosures, wiring, displays, and subsystems, then testing the whole unit.

Do you handle cable and wire harness assembly?

Yes. We build custom cable and wire harnesses in-house as part of the box build process, including crimping, routing, and strain relief.

Can you test the complete assembled unit?

Yes. We perform system-level functional testing on the finished product using your supplied test procedures, so it ships verified and ready to deploy.

Do you source the enclosures and mechanical parts?

Yes. We offer turnkey box build, sourcing enclosures, hardware, cables, and components through our supplier network — or we can work with consigned materials.

Can you drop-ship finished products to our customers?

Yes. We offer final packaging and fulfillment, including drop-ship to your end customers where required Request a quote for your box build project and get one partner from board to finished product.

What file formats do you accept for PCB designs?

We accept all major PCB design formats including Gerber files (RS-274X), ODB++, IPC-2581, Eagle BRD, Altium Designer files, and more. Our engineering team can also work with your specifications to create designs from scratch if needed.

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Work With Us

Why Outsource Box Build to Matrix Corp

One partner, board to box. We build the PCBA and the finished product, so there's no handoff between your board
vendor and your integrator. Simplified supply chain. One purchase order, one point of accountability, one quality
system. In-house testing. System-level functional test before it ships — no surprises in the field. Domestic
manufacturing. Faster turns and tighter communication than offshore integration, with full traceability for regulated
products.

Request a quote

Phone

(262) 257-0166

Address

W137 N8568 Landover Ct
Menomonee Falls, WI 53051

Hours

Mon–Fri: 7:00 AM – 4:00 PM